Al Hatab Foods - SAP Innovation Awards 2026

Finalist in the Supply Chain Catalyst category: Al Hatab Foods has transformed its production from reactive baking to autonomous manufacturing using SAP Digital Manufacturing. By integrating real-time signals from Mettler Toledo hardware with SAP S/4HANA and SAP BTP, the company has reduced production waste by 35%, increased production by 25%, and achieved real-time visibility and analytics, ensuring their promise of freshness with millisecond precision. Entry 26001 Download the Document

Innovation StoryPUBLICEmpowering the Ultra-FreshCustomer Experience. A StrategicView with SAP DigitalManufacturingAl Daajan Trading Company ( Al Hatab Foods )RetailSupply Chain Catalyst
Empowering the Ultra-Fresh CustomerExperience. A Strategic View with SAP DigitalManufacturing© 2026 SAP SE or an SAP affiliate company. All rights reserved | PUBLICAl Hatab Foods, formerly known as Al Hatab Bakery, has established itself as a leading food company inSaudi Arabia. Our main principle is to deliver fresh food, as reflected in our motto: 'Fresh is our promise.'The company has expanded beyond baked goods to include a wide variety of products such as dips,ready-to-cook and ready-to-eat meals, soups, salads, fresh meats, and groceries, available across morethan 100 stores and three factories.Al Hatab Foods is pivoting from reactive baking to autonomous manufacturing. By integrating real-timesignals from Mettler Toledo hardware directly into a closed-loop flow via SAP Digital Manufacturing,SAP S/4HANA, and the SAP Business Technology Platform (BTP), we have eliminated the "informationsilos" that breed waste. This centralized source of truthfused with SAP SuccessFactors for workforceprecision and SAP Analytics Cloud for predictive analyticsdoesn't just identify bottlenecks; it predictsthem. The result is a shift from manual oversight to a data-driven powerhouse, slashing production wasteby 35% and ensuring that our "Fresh" promise is backed by millisecond-perfect precision.
EXECUTIVE SUMMARYCHALLENGE SOLUTION OUTCOMEImplement SAP DM integrated with Metler Toledo ScalesDisparate systems requiring manual reconciliation betweenshop-floor devices or limited visibility into real-time production,inventory, and manpower status.Integrate the MES with the weighing system / IOT devices andthe backend SAP S/4HANA to gain immediate insights andcontrols, supporting operational decisions.Automates core processes on the production shop floor toreduce downtime and streamline data exchange.Al Hatab Foods have been moved beyond static ERP byarchitecting a Live Manufacturing Core. This was achieved bybridging the physical and digital worlds:Edge-to-Cloud Integration: Real-time signals from MettlerToledo IOT devices flow directly into SAP Digital Manufacturing,eliminating the "manual reconciliation" lag.The Orchestration Layer: Using SAP BTP, we fused this shop-floor telemetry with SAP S/4HANA (for financial and inventoryaccuracy) and SAP SuccessFactors (for real-time manpoweroptimization).The transition was a strategic overhaul that yielded immediate,quantifiable results. By eliminating manual reconciliation andestablishing a real-time link between Mettler Toledo hardware , SAPS/4HANA, and SAP Digital Manufacturing, Al Hatab Foods achieved:25% Increase in production: Real-time weighing and automatedallowing for faster production process and reduce the bottlenecks35% Reduction in Production Waste: IoT-driven monitoring andidentified batch defects at the point of origin.50% Faster Reporting Cycles: By unifying SuccessFactors(manpower) and SAP S/4HANA (finance/ops) into a single SAPAnalytics Cloud dashboard, leadership now receives actionable KPIsin minutes rather than days.Scalability Milestone: Successfully increased production capacity to1 million meals per month across 100+ locations without increasingadministrative overhead.85% CapacityUtilizationReal-Time Visibility and AnalyticsSeamless ERP-to-Shop Floor Integration35% WasteReduction30 % Reduction in Manufacturing cycletime23 % Reduction in Inventory Carrying Cost25% ProductivityIncreaseAnnual Saving of $750 K90 % Compliance with Industry 4:0Standards© 2026 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 3
Project detailsPROJECT OBJECTIVES USE CASEDEPLOYMENT COUNTRY DEPLOYMENT DATE NUMBER OF END USERS TRANSACTION VOLUMEAl Hatab Foods' Digital transformation strategy is to move to a homogeneousenvironment with an integrated platform, SAP S/4HANA & SAP DigitalManufacturing, and integrate the industrial weighing scales from Metler Toledo withthe best option to adopt SAP best practices to achieve the following:1. Align SAP Digital Manufacturing with a new business structure.2. SAP Digital Manufacturing will enable visibility across business process layers forinventory, production monitoring, Real-time equipment, and real-time KPI’smonitoring and decision-making.3. Al Hatab Foods will have the flexibility to allocate resources, manpower, andmanage recipes effectively.4. Transform the organization to deliver a superior customer experience throughSAP’s Mobility Solution, specifically SAP Fiori.1- Formulation Process A series of designed production operations to create a new semi-finished product with specific characteristics by mixing, batching, orcooking multiple components using industrial integrated scales thatautomate material consumption during the processes.2- Portioning Process A production weighing process for food ingredient(s) assemblyusing integrated industrial take-away scales, portion tolerances,and dynamic optimization for each portion to ensure accurateportions for the consumer in the final product.3- Real-Time Monitoring The SAP Digital Manufacturing system was designed to provideReal-Time analysis for scales' and operators' performance (TDO),Historical Portioning Data analysis, and Portioning ScalesAdministration Cockpit.Saudi Arabia 01-09-2025 75 More than 1,000 Ton Monthly, withmore than 10,000 Production Orders.4© 2026 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC
InnovationsINNOVATIVE USE OF SAP TECHNOLOGYWHY SAPImplementing SAP Digital Manufacturing in Al Hatab marks a transition fromreactive "siloed" production to a self-optimizing "Cognitive Factory" model. Thecore innovation lies in the deployment of Closed-Loop ManufacturingOrchestration, which harmonizes high-velocity production lines with volatileconsumer demand in real-time.By utilizing SAP Digital Manufacturing for Edge Computing, the solutionensures zero-latency execution on the shop floor, which is very critical for high-speed ready meals lines, while simultaneously feeding granular IoT data intothe SAP Business Technology Platform (PCo/Edge Services, SAP BTP, SAPDigital Manufacturing workflows, SAP S/4HANA QM, SAP Fiori). Moreover,we localized critical decision-making logic directly at the machine interface,ensuring millisecond-level response times for interlocking and quality checks,while asynchronously syncing granular performance data to the global cloudfor cross-plant benchmarking.Al Hatab customer with SAP for 16 years. Selecting SAP Digital Manufacturingis a strategic choice that moves production from a "silo" into the heart of thebusiness. While many MES providers offer great shop-floor control, SAP’sunique value lies in the "Top Floor to Shop Floor" integration. SAP offersSeamless "Plug-and-Play" Integration, Global Visibility, and Standardizationand Resilience via Edge Computing.In the FMCG world, speed is nothing without precision. What impressedme most about this innovation was that we harmonized our high-velocitylines with the actual pulse of our customers, thereby accelerating thedecision-making process. We’ve transitioned from a reactive productionmodel to a closed-loop system, where our shop floor aligns directly withour business strategy and Vision for Al Hatab Foods.Ammar Aklan, CEO, Al HatabAl Hatab Foods has invested in SAP Digital Manufacturing, regarded asone of the top cloud MES solutions worldwide. It provides a newexperience with top quality for our consumers. At Al Hatab Foods, wedidn’t just digitize our records; we aimed to give our production lines abrain. By adopting a 'Cognitive Factory' model with SAP DM, we’veeffectively eliminated the barriers between our planning offices andproduction lines.Ahmed Taher, IT Director, Al HatabIn the high-speed world of ready meals, a few seconds of latency is thedifference between a perfect batch and a wasted one. Even with the highvelocity of our production lines, Al Hatab now has total harmony betweenwhat the customer wants and what we are producing in real-time. We’veturned our shop floor into a strategic asset that learns, adapts, andperforms with zero delay.Ahmed Naguib, Head of IT- Applications, Al Hatab5© 2026 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC
Benefits and outcomesBUSINESS AND/OR SOCIETY ITImplementing the SAP DM in a process industry, fully and instantly integrated with weighing scalesfrom Metler Toledo through BTP. Radical Waste Reduction: By integrating real-time IoT (IndustrialWeighting Scales) data with production execution, SAP DigitalManufacturing identifies material waste in real-time. This reducedthe reduction in material waste within three months ofimplementation by 25% Total Product Traceability and Consumer Safety (Society): SAPDigital Manufacturing automates the "Digital Production Log,"documenting every component, and Weighing Scales parameter.This is critical for the Fresh and Ultra-fresh industries, whichenable Al Hatab Foods to achieve 100% automated traceability,resulting in a 30-40% reduction in the cost of quality compliance. Workforce Empowerment & Safety (Society): The platformreplaces hazardous or repetitive manual data entry with AI-guided Production Operation Dashboards (PODs). This results ina 15% increase in labor productivity, alongside a measurabledecrease in workplace safety incidents related to impropertraining or fatigue. Infrastructure Simplification & Global Scalability: SAP DigitalManufacturing replaces high-maintenance, site-specific MESserver installations with a centralized SaaS model on SAPBusiness Technology Platform (BTP). This enables IT to reduceits infrastructure maintenance costs by 35%. Unified Data Architecture: By integrating shopfloor IoT datadirectly with SAP S/4HANA.This creates a single source of truthfor both operational (OT) and business (IT) data, reducing thedata processing cycle time by 30% and resulting in a significantdecrease in manual data reconciliation errors. Standardization of Manufacturing Processes: SAP DigitalManufacturing enforces "fit-to-standard" methodologies acrossmultiple plants, reducing the "customization debt" that oftenplagues manufacturing IT environments, and increasing theimprovement in Overall Equipment Effectiveness by 10%through standardized real-time performance tracking andautomated reporting.6© 2026 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC