SAP Innovation Awards 2024 - 4385 - ArcelorMittal Nippon Steel India

ArcelorMittal Nippon Steel (AM/NS) India is integrated steel mill with operations from mines to downstream facility across ~30 locations in India including 6 service centers, 20+ Hypermarts, 600+ grades, 250+ product models, currently 10,000+ orders/month, 35,000+ Shipments/month along with an expansion plan of increasing capacity by 5 times in the next decade. As a result, AM/NS needed a robust digital platform to drive the growth as well as optimize an inquiry-to-order systems. Dokument herunterladen

PUBLICEntry Pitch DeckArcelorMittal Nippon Steel India LimitedRenuka KulkarniBhushan DeshpandeMetal, Mining, Mill ProductsTransforming to a modern, customer centric digitalplatform driving growth, competitive advantage andprofitability
COMPANY NAME:HEADQUARTERS:INDUSTRY:WEBSITE:NUMBER OF EMPLOYEES:Company Information© 2023 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 2ArcelorMittal Nippon Steel IndiaLimitedRegistered office at AMNS House,Surat- Hazira Road, Surat, GujaratMetals and Mining (Steel)https://www.amns.in/5500+ArcelorMittal Nippon Steel India (AM/NS India) is a joint venture between ArcelorMittal andNippon Steel two of the world’s leading steel companiesAM/NS India is an integrated flat carbon steel manufacturer - from Mines ,iron ore to ready-to-market steel products. The company’s manufacturing facilities comprise ironmaking,steelmaking, and downstream facilities spread across 30+ locations India and 3 countries withcurrent capacity of 9 million tons . AMNS has expansion plan of 2 times by 2026 and 5 times by2035At AM/NS India, the goal is to help create smarter, more sustainable steels for India, and theworld. To do this, the company places safety, innovation, and technology at the heart of itsmanufacturing operations and product developmentAM/NS India offers a wide range of steel, conforming to various international standards,ascribing to being a trusted and reliable provider of steel to customers in India and beyond. Weserve a broad spectrum of consumers spanning cconstruction, infrastructure, defence,packaging, energy, automotive, appliancesBecome an industry leader in innovation, digitization and customer experience is the vision.
CHALLENGE: SOLUTION: OUTCOME:Transforming to a modern, customer centric digital platform driving growth,competitive advantage and profitability© 2023 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 3Reduction from up to7 days down to 1 dayto analyze, confirmand process profitableorders, leading tocompetitiveadvantage in speed toquoting & winningcustomer ordersOf handling master data Currently we havearound 600 discreteSKUs in commercemapped to 30 productmodels in AVC and thishelp with flexibility &scalability in thegrowing productportfolio..ArcelorMittal Nippon Steel India LimitedReduced complexity AMNS India is integrated Steel mill right from Mines, Iron making ,Steel Making, Hot and cold rolling and down stream facility acrossaround 30 locations in India including 6 service centers and20+Hypermart with Current capacity of 9 Million Tons / year AMNS India with 600+ grades, 250+ product models, currently10,000+ orders/ month & expansion plan of increasing capacity by5 times in next decade needed a robust, optimized enquiry to ordersystems. Increasing customer expectations are driving us to fully transform toa modern, customer centric digital platform thereby buildingcompetitive advantage and enhancing profitability Ability to interpret customer demand and carry out real time checkswith visibility of product range, mill capability checks and pricing tosupport this growth trajectory Seamless integration between new edge platforms to track enquiries,negotiation and expedite order entry process. AMNS implemented SAP S/4HANA.Cloud, private edition, integrationwith MES and L2 systems through SAP Process Integration/Orchestration (PI/PO), SAP AVC (advanced variant configuration), SAPCO (Controlling), SAP WCM (Work Clearance Management), SAPEWM (Extended Warehouse Management), SAP Fiori, SAP CommerceCloud, SAP CPQ (Configure, Price, and Quote) integrated withexisting CRM application leveraging SAP BTP platform for SAP CPS &SAP CPI services.. This ensures seamless enquiry, negotiations andorder management process The transaction volume is now 10000+ Orders per month and 35000+Shipments per month The end-to-end integration provides excellent visibility of real timeproduct catalogues, mill capability & order dressing checks, pricing,other information required to negotiate the offers & seamless orderentry process with improved cycle time. A large portion of productivity improvements were achieved byboldly challenging accepted practices and / or operational norms. Weadopted SAP best practices to improve & automate the processes. SAP AVC allows for the flexible configuration of complex steelproducts with single product modelling leveraging accuracy of anyconfiguration channel to manage complex product portfolio. Advance VC check has helped to reduce inconstancy inconfiguring process up to 80%. SAP CO with AVC has provided real-time inventory valuation andsales order & production costing at various levels. This also ledto faster month end closing (from days to hours) Achieved clearer visibility to profitability at customer, order,product, grade level etc. helping driving stronger businessstrategy. AMNS is realizing many benefits and outcomes includingimproving end user productivity, operational efficiencies,enabling real-time visibility, improving customer satisfactionwith a view on demand. As a result, AMNS is now able to accelerate order processing andaddress customer requirements quickly.Up to 85% Leadtime for deliveryconfirmation online.Customers order centrallyin SAP and systemreviews location,inventory & immediatelyassigns delivery fromclosest site leading toreduced lead time &transportation costs withimproved on time in fulldelivery.ZeroNew digital commerce platform enablesselling to small customer segments andoffers multiple new value-added serviceslike visibility on products, inquirygeneration, financing, e-document easyreturn and refund process, claim settlementetc. This is empowered with a seamlessintegration of front & back office at productmodel level.The target is to run entire retail business onthis digital platform by 2025New business modelsReduction in ordercreation process timethrough E2E integrationbetween digitalplatforms.This is enabled byseamless integration inenquire to quote, quoteto order & order to cashapplication.50%Of overall net new retailcustomer registration& sales conversioncame withimplementation of thisnew digital platform.This has enhanced ourreach & providedcustomers withseamless onlineexperience.60 %Empower sales team forbetter negotiation byproviding real-timeproduct configuration andpricing guidelinesVisibility of real timeorder status, ledgerbalance, dispatchtracking , e-document tocustomer..Real time
© 2023 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 4At AM/NS India our vision is to become an industry leader in innovation, digitization and customer experience, and the SAP S/4HANAintegrated with Commerce Cloud go- live on April 1st 2023 was historic. Its implementation is also a demonstration of collaboration,coordination and perseverance of several individuals across departments. It is a complex program with new age products, 30+ locations,360+ business processes, 1780+ custom programs and 5500 users.With this launch we now have a centralized and unified SAP system for all our locations in India and abroad. It is the foundation of ourdigital transformation journey going forward. The AM/NS India team has done it once again and that is what makes us ConsistentlyExcellent.- Dilip Oommen,Chief Executive OfficerOur transformation to SAP S/4HANA is a definite step to make us future ready and agile, to rapidly understand and manage uncertainty aswell as providing a customer centric platform to support our future growth.- Amit Harlalka,Director and Vice President FinanceAM/NS is a customer centric organization. The digital transformation journey we have undertaken is to be future ready and have anintegrated platform & optimized business processes to come much closer to our customers.We transitioned successfully to SAP S/4HANA thereby integrating end to end processes on a common platform.- Bhushan Deshpande,Chief Information Officer
GLOBAL CHALLENGES BUSINESS CHALLENGESChallenges and Objectives 1 of 2© 2023 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 5 ArcelorMittal Nippon Steel India Limited works with more than 30Locations across PAN India, Indonesia and Dubai with wide range offlat steel manufacturing and service center facilities. Required robust landscape to support huge expansion plan oforganization of increasing the capacity 2 times by 2026 and 5 times by2035 Localization of processes- Each of these locations had decentralizedbusiness processes hence high turnaround time to incorporate newbusiness processes The landscape is 20-year-old with last SAP implementation donearound 15 years back and system was heavily customised over thetime. Visibility - On actual product costs, profitability, treasury control andbudget management. Demanding technological initiatives in digital Roadmap which requiredata from ERP AMNS India had challenges in order entry process more than 4 to 5days of lead time to confirm the order. Real time visibility of pricing and mill capability to sales executives foroffer negotiation and visibility of deviations to technical team Inventory Valuation and Sales order costing for Profitability byCustomer Product Grade etc. Access to the complete range of high quality AMNS products in asingle stop for the Customer Practical challenges faced by customer to know the fair price ofproducts, availability and payment terms as set by the companyleading to loss of credibility AMNS being metal manufacturing and Safety comes first for us,availability of Safety Permit and certificates There was no tool to monitor and track Capex projects and WBSstructures. Previous implementation was done 15 years ago and lot of newprocesses / scenarios are added with heavy location specificcustomizations, High turn-around time to incorporate new BusinessRequirements
PROJECT OBJECTIVES WHY SAPChallenges and Objectives 2 of 2© 2023 SAP SE or an SAP affiliate company. All rights reserved | PUBLIC 6 AMNS has Migrated into SAP S/4HANA with clear objectives whichare in line with the organization’s objectives and roadmap for next 10years Moving to a “Digital Core for an Intelligent Enterprise Journey”through SAP S/4HANA to support the landscape with New edgetechnologies for Harmonization, digitalization and automation ofprocesses across functions. Robust and integrated landscape to support Transformation of processes to reduce the cycle time, improved userexperience and delighted customers Faster account closure and better profitability visibility. Adoption of Cloud to improve the ability to digitally transform thewhole ecosystem and will ensure 100% availability of system. System response for adopting real-time analytics to help business totake quicker decisions by reducing the overall turnaround time. Benefits of the S/4HANA implementation come in the form of speedof transaction with in -built memory and cloud hosted Server whichensures data security and High availability. To drive financial transformation. Profitability Analysis, RegulatoryCompliance and Safe Working Practices. SAP AVC for product models building with predefined Mill capabilitychecks, business & order dressing rules, pricing conditions andrespond quickly to changing customer requirements and markettrends SAP CPQ to reuse the product configuration and real time pricingfrom S/4 HANA for offer negations with customers as and whenrequired. SAP Commerce Cloud for B2C customers enabled us to reach smallcustomers and improve sales SAP Business Technology Platform (BTP) platform enabled thesecured and real time integration with SAP ERP We have used SAP standard best practices & architecture whichgives us an excellent capability of scalability which will help us to rollout in acquisitions and expansions.