Maximize production and lower costs with scalable intelligence across every factory
Arm your team with AI-powered insights from the factory floor. Clip on sensors to gain real-time visibility across all machines—any age, make, or model—filling blind spots in SAP S/4HANA. Detect anomalies early to prevent breakdowns, drive on-the-floor accountability, and reduce emissions with tools that identify efficiency opportunities.
By Guidewheel
Overview
Increase production from existing assets
Install in hours. Results in days. The fastest way to improve factory operations. Utilize real-time data from your equipment to track essential metrics, including overall equipment effectiveness (OEE), machine utilization, downtime events, changeover times, and production output.
Unlock team productivity with factory-floor insights
Give every team member real-time performance data tailored to their role. Show teams on the floor how they're performing with live scoreboards so they make adjustments to stay on track. Configure alerts to notify employees about issues that need their attention so they can act quickly to resolve them.
Optimize predictive maintenance
Detect issues and predict maintenance needs before they cause downtime or failures. Advanced AI tracks equipment usage to spot irregularities and sends instant alerts. Maintenance teams can then address potential problems proactively to maximize equipment uptime and improve operational efficiency.
Reduce energy consumption
Reduce energy costs and intensity by understanding the drivers of energy consumption by machine and SKU. Manage peak demand by scheduling the most energy-intensive operations during off-peak shifts. Improve data-driven asset planning with machine-level energy insights to help accurately project capital needs and validate energy efforts.
Details
Solution type
Extensions and Add-ons
Industry
Consumer Products, Industrial Manufacturing, Chemicals, Mill Products
Compatibility
Works with
This product is compatible with or enhances the functionality of these SAP solutions but doesn't require them.
Features
Real-time monitoring with configurable dashboards
Complete and automated visibility, reporting, and analysis across all machines and plants in a single system, with automated connection to SAP S/4HANA. Accessible from your phone, computer, or tablet for real-time visibility and insights on the go.
AI-powered anomaly detection
Predict maintenance needs to avoid machine failures and reduce unplanned downtime. Non-intrusive, AI-powered algorithms detect and alert your team to anomalies before they escalate.
Root cause analysis
Simplify collection of downtime reasons with operator tagging on tablets and automatic downtime prompts. Review issues from anywhere and analyze downtime pareto to identify leading causes of loss.
AI-powered throughput forecasting
Integrate production order details from SAP to compare with production actuals. See if production is on track and proactively make adjustments to hit targets.
Insights into energy consumption and efficiency
Achieve energy efficiency goals with precise, product-level energy data, alerting, and reporting. Compare energy intensity across SKUs and assets to make informed capex and production decisions.
Plans and pricing
All plans include:
- Scoreboard and uptime
- Trends and pareto
- Sidekick operator tagging interface
- Issues, alerts, diagnostics and email reports
- Dedicated Customer Success Manager
- Support and training in English and Spanish
- Unlimited platform users
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- Validate that Guidewheel works on your machines. Set up custom tags, shifts, users, weekly reports, shift-based reports. Get real-time data on what’s happening in your operations.
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- Downtime tracking | Scoreboard monitors | Operator interface | Issue alerting and management | Reporting and trend analysis | Email reports | Diagnostics | Energy management
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- Everything in Essentials plus: Condition monitoring | Open API | OEE package | Production monitoring | Cycle tracking | Regular Business Reviews
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- Everything in Premium plus: Tailored deployment plans | Advanced integration consultations | Priority access to support | Extended training resources | And more!
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Customer reviews
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Technical Information
Technical details
| Solution type | Extensions and Add-ons |
| Category | Enterprise Asset Management |
| Industry | Consumer Products, Industrial Manufacturing, Chemicals, Mill Products |
| Works with |
|
Deployment and operations
The following information is provided by the publisher and applies to the latest app version available on the SAP Store. SAP does not control these policies and procedures; the publisher is solely responsible for the accuracy of the provided information.
| Deployment |
|
| Operations |
|
Security and compliance
The following information is provided by the publisher and applies to the latest app version available on the SAP Store. SAP does not control these policies and procedures; the publisher is solely responsible for the accuracy of the provided information.
| Security |
|
| Compliance |
|
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Resources
Publisher
Guidewheel
Guidewheel’s AI-powered FactoryOps platform uses non-invasive sensors to monitor key data points on every machine to unlock efficiency and drive profitability. Know what actions to take to improve results with Guidewheel's real-time data, predictive alerting and configurable reporting.
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