Enabling Integrated Product Development for the Process Industry

SAP's new specification and formulation management capabilities within the SAP Integrated Product Development solution enable process industry manufacturers to create compliant and profitable products. By unifying specification and formulation management, SAP ensures data integrity, traceability, and improved business performance, transforming complexity into competitive advantage. Download the Document

1 Copyright © 2026COMMENTARYEnabling Integrated ProductDevelopment for the Process IndustrySAPs Next Generation Specification & Formulation SolutionIntroductionFormulated and specification driven products (i.e., process industry products) are everywhere. Theyinclude food and beverage items and personal care products, through pharmaceuticals, chemicals, andmaterials used in durable goods such as plastics, rubber, paints, coatings, and resins, to name a few. Themain business challenge process industry manufacturers face is to develop compliant and profitableproducts that meet or exceed customer expectations.1Formulated products require both formula and specification capabilities. Formulas are used to captureand manage the substances, ingredients, and process steps used to define the formulas and recipesrequired to produce and deliver products to market. Specifications are used to effectively manageproduct data information for all product dimensions using properties and compositions. Historically,these critical capabilities have been document-driven; spreadsheets have been used for decades to1 Research for this paper was partially supported by SAPTakeawaysFormulated products are found in all aspects of daily life. They include food and beverage items,grocery store goods, restaurant meals, cosmetics, personal care products, pharmaceuticals, as wellas materials used in manufactured items, such as plastics, paints, coatings, and resins.Spreadsheets and documents are still widely used to define formulated products. However,sophisticated companies have been leveraging PLM solutions for years to gain a competitiveadvantage by effectively managing product information.SAP recently released new specification and formulation management capabilities as part of theSAP Integrated Product Development solution within their SAP Business Technology Platform.SAPs new capabilities enable the creation of formula and specification driven products and inaddition to combined products that have both discrete and process items.SAPs specification and formulation management capabilities enable process industry customersto create digital threads that span from customer requirements through product development intomanufacturing thereby ensuring data integrity and traceability while improving businessperformance.
2develop formulas and recipes, and PDF documents have been used to deliver specifications that havebeen created in various office automation tools. Initially, this traditional approach is relatively easy tomanage. Its simple for people to create and consume data in spreadsheets, and also to develop individualformulas due to their calculation capabilities, but this simple approach has drawbacks. Mainly, aspreadsheet solution doesnt scale, its calculations are difficult to validate, and it cannot be integrated tothe end-to-end product lifecycle process. When the volume of information and the number of productsand variants grow, managing the data, the calculations, and all changes to them become overwhelming.To be able to produce the recipe, it must be handed over to manufacturing and transformed into a billof material, which should be an integrated process to avoid the errors that come with each disruptive andmanual procedure.Managing change is a critical capability all companies need for efficiency, traceability, and compliance.Within formulated products, there are often many variants. Formulas can vary by country (e.g., to supportdifferent regulations and consumer preferences), manufacturing plant, batch size, customer, etc.Packaging, and especially labels, vary for the same reasons but also to support marketing and promotion.For example, a package may have a different color or new label to attract attention. Each color or newlabel adds a packaging variant increasing design and production complexity.When using a document driven approach, data is often created by copying or save-as thus creating anew file or document. In most companies these derivative documents are linked via tribal knowledge, afragile internal process, or perhaps by a well-intended but often cumbersome naming and managementconvention. If anything changes, such as an ingredient, finding all the documents referencing theingredient can be very difficult. Furthermore, tracking who made a change and who approved it can bedifficult unless a workflow system is in place to capture change authorizations and all associated decisions.For products and processes requiring Good Manufacturing Practices (GMP), or the more general GxPframework, both eSignatures and a complete change log in which all relevant changes to e.g., a recipe,are tracked are mandatory.In a company of any size, there are typically multiple production lines, plants, suppliers, and customerswho all need access to the correct version of information. If each stakeholder has a copy of the document,then there are many sources of truth to synchronize, which is prone to error and not scalable.Fortunately, business solutions are available to address these issues and many more not mentioned. Forexample, intelligent specification and formulation driven product lifecycle management (PLM) ensure thatcompanies capture, manage, and share data effectivelySAPs Approach for Formulated & Specification Driven ProductsSAP has built a strong reputation for providing enterprise solutions tailored to both discrete and processindustries on its established Business Technology Platform. When CIMdata attended SAP Connect, wewere impressed by SAPs strategic direction, its next-generation product architecture, and the new anduser-friendly applications. Notably, SAPs method of linking transactional data with artificial intelligence(AI) helps close longstanding information gaps in business operations. Figure 1 illustrates how SAPsIntegrated Product Development (IPD) solution supports and manages the formulated product lifecycle.SAP Integrated IPD is built on the proven SAP Business Technology Platform (BTP). The benefits of SAPBTP include shared services and a common and robust data model. SAP BTP provides platform servicessuch as security, workflow, AI, integration, and development tools, and enables capabilities includingmodern UI/UX, document management, collaboration, and extensions to ERP, manufacturing, andproduct structures (e.g., BOMs). SAPs AI approach includes Generative AI, and Agents. Common platformservices facilitate streamlined process deployment for companies by minimizing integration complexity.