Synlait - Best Tech Awards 2025 Intelligent ERP

Pure progress: Synlait’s RISE with SAP journey Download the Document

SAP Australia and NewZealand Best Tech Awards2025
Best Tech SAPIndustry WebsiteProduct and Services Featured SAP SolutionsDairyManufacturing,Food &Beveragewww.synlait.comNutritional milk products, infantformula, milk powder, specialtydairy ingredientsRISE with SAP S/4HANA Cloud,private editionSynlait Milk is a pioneering New Zealand-based dairy manufacturer producing premium nutritional products for global markets. Known for doing thingsdifferently, Synlait combines expert farming, advanced processing, and a deep commitment to sustainability.To support its growth and evolving needs, Synlait took a proactive step to modernise its core systems transitioning from SAP S/4HANA 1909 (private cloud) tothe 2023 release on RISE with SAP S/4HANA Cloud, private edition. This version uplift strengthened disaster recovery and replaced inflexible legacy modelswith a platform that could scale with the business.Through RISE with SAP S/4HANA (private cloud) Synlait delivered a seamless transformation to a modern ERP platform. The move simplified complex systems,improved reliability across critical operations, and laid the groundwork for faster, more confident decision-making.Today, Synlait’s teams are focused on optimisation, automation, and exploring new technologies like AI that are supported by a stable, responsive platform thatreflects how the business works and where it’s heading. It’s a foundation that enables continuous improvement and supports Synlait’s purpose: to deliveressential nutrition, sustainably and intelligently.Pure progress: Synlait’s RISE with SAPjourneyIntelligent ERP
ChallengesSAP has long supported Synlait’s operations, and in 2022 the business migrated to S/4 from a different ERP system. However, by that point, theenvironment was running on a 2019 release and had started to show signs of instability. Core systems were four releases behind, limiting deliveryspeed, flexibility, and the ability to adopt new SAP innovations.System refreshes were time-consuming and costly, often taking weeks and requiring significant external support. The managed service model addedfurther complexity, with limited visibility and agility when changes were needed. Synlait also recognised the opportunity to strengthen its disasterrecovery process and build more resilience into its foundation critical for a business with round-the-clock manufacturing operations.The decision to modernise was all about setting up for faster, simpler, and more scalable ways of working. It was a chance to realign the platform withhow Synlait not only works today, but how it will work well into the future.Key drivers for change included: A multi-version gap that made feature adoption more difficult Expensive, slow refresh cycles that constrained testing and delivery Infrastructure limitations that needed uplift A service model that restricted flexibility and system control A focus on future resilience, including improved DR confidence through regular testingBy stepping forward, Synlait created a platform where teams can move faster, deliver better, and build with confidence.
SolutionSynlait selected RISE with SAP S/4HANA Cloud, private edition as the foundation for its ERP transformation. The decision was driven by a desire to simplifyoperations, reduce cost and complexity, and regain control over key system functions without disrupting business continuity.Crucially, Synlait didn’t see this as a lift-and-shift. It was a strategic realignment: a clean, technical uplift to the latest version of S/4HANA, with a sharperfocus on stability, resilience, and platform readiness for AI and automation.The project spanned approximately seven months, from mid-January to the end of August 2024. The final cutover was completed over a weekend within a36-hour planned outage window, a result of detailed planning and strong execution that ensured minimal disruption to the business.Synlait and SAP worked closely throughout the journey, combining deep technical expertise and business insight. SAP took end-to-end ownership of theS/4HANA platform and specialist solutions like Global Batch Tracing, while Synlait led the way in capturing business requirements and driving changemanagement. As part of the uplift, Synlait also used the opportunity to move toward a cleaner core, reducing legacy customisations and aligning moreclosely with SAP standard to enable faster upgrades and long-term agility.Implementation highlights included:- Full version uplift from 2019 to the latest S/4HANA release- Infrastructure sizing increased within budget- Project delivered on time, within budget, and to original requirements- Collaborative delivery model between Synlait and SAP- A clear reduction in system noise and support loadRISE gave Synlait the combination of control, simplicity and scalability it needed, and the confidence to build from a more stable, modern foundation.
Impact4-version ERP uplift completedwith 30-hour cutover and zerobusiness disruptionZero unplanned downtime duringand after go-live100% reduction in system refreshcostsSynlait’s move to RISE with SAP S/4HANA Cloud has had an immediate impact on how the business operates, delivers change, and plans for the future. Bymodernising its ERP environment, Synlait unlocked significant process improvements removing friction, reducing cost, and increasing internal ownership oversystem performance and delivery.While Synlait already had an experienced internal team, they previously relied on a different support model and external partners for key system activities. Theshift to RISE introduced a new support structure that gave the team greater control, responsiveness, and visibility. System refreshes that once took weeks arenow completed in days. A fully validated disaster recovery capability has been embedded for the first time, giving the business increased confidence incontinuity planning. Teams now work on a stable, cloud-based platform that provides access to the latest SAP capabilities and helps Synlait compete moreeffectively for IT talent on the global stage.The uplift has also driven measurable improvements in team productivity, system reliability, and employee engagement. What was once a constraint is now anenabler: a modern foundation that supports smarter operations, better decision-making, and innovation at pace.Key outcomes include:- System refresh time reduced from weeks to days, at zero external cost- Full disaster recovery capability embedded and validated- Major drop in system noise and unplanned ERP incidents- Greater internal control and delivery velocity across teams- Increased readiness for automation, AI and data-led innovation
“”“Moving to RISE with SAP was about building on what we alreadyhad, but doing it smarter. Our previous environment had served us,but it came with limitations around stability, versioning, andresponsiveness. With SAP’s support, we’ve transitioned to aplatform that’s not only more robust but puts us in control.” Symon McHerron, Chief Digital Officer, Synlait Milk