Fonterra Oceania - Best Tech Awards 2025 Supply Chain Management

Fonterra Brands Oceania boosts planning precision and supply performance with SAP IBP Download the Document

SAP Australia and NewZealand Best Tech Awards2025
Best Tech SAPIndustry WebsiteProduct and Services Featured SAP SolutionsDairyManufacturerFMCGwww.fonterra.comMilk, Cheese, Butter, Yoghurt,Milk PowderSAP IBPFonterra Oceania (comprised of Fonterra Brands New Zealand (FBNZ) and Fonterra Australia) is a consumer brands business unit of Fonterra Co-operativeGroup Limited. Fonterra is a global dairy products powerhouse and leader in dairy science and innovation. The business is hea dquartered in New Zealand, withoffices in more than 40 countries, and a vast workforce supporting its daily operations.Fonterra Oceania manages a significant portfolio of market leading FMCG brands in Asia Pacific, such as Anchor, Mainland, Per fect Italiano, and others.Fonterra Oceania also has significant Foodservice and Ingredients businesses, which it services through 12 manufacturing site s across Australia and NewZealand.Since many of Fonterra’s products have a short shelf life, delivering them to customers and consumers with optimal freshness is an ongoing challenge. It makesproduct planning and customer demand management a critical component of the business. SAP IBP’s real -time integration and data insights have enabled us todo this more efficiently and reliably.Fonterra Brands Oceania boosts planningprecision and supply performance with SAP IBPSupply Chain Management
ChallengesAs part of the transition away from SAP Advanced Planner and Optimiser (APO), Fonterra committed to implementing SAPIntegrated Business Planning (IBP) Order-Based Planning (OBP) for supply planning, building on an earlier move to IBP fordemand planning. While the upgrade promised efficiency and real-time visibility, it also came with several significantchallenges:1. Navigating end-of-life technology: With APO nearing end-of-life and ECC still in place as our core ERP, ensuringsmooth integration between ECC and the new IBP solution was complex. Real-Time Integration (RTI) is especially criticalfor fast-moving products like fresh milk, where any delay or data inaccuracy can have a significant impact.2. Aligning Demand and Supply functions: The shift to OBP presented an opportunity to better align supply planningwith existing demand planning processes. However, achieving this alignment required a reconfiguration of workflows,careful planning of data flows and process standardisation across teams.3. Agile delivery pressures: The project was delivered by a small, agile team using internal business resources and SMEs,requiring the team had to balance project delivery with day-to-day responsibilities and manage change across multiplecategories.4. Customisation for business fit: To meet Fonterra’s specific planning needs, enhancements to the Interactive Planningtool were required. These included support for alternative units of measure; time-based disaggregation; priority-basedsource-of-supply assignment and calendar-based disaggregation.5. Gaps in out-of-the-box functionality: During implementation, a few missing features in the standard solution wereidentified, for example, the ability to handle subcontracting component deliveries from multiple plants. These gaps havebeen logged for future enhancement via the SAP pipeline.
SolutionFonterra selected SAP Integrated Business Planning (IBP) as the foundation for modernising its supply and demand planning. Th e solutionwas chosen for its ability to deliver an end-to-end, real-time planning environment that brings together demand, supply and financialforecasting aligned with our enterprise-wide IBP processes.Key solution components and highlights: Real-Time Integration (RTI): Working closely with SAP, we enabled real-time integration between IBP, ECC and APO. This involvedimplementing a large volume of SAP notes to ensure seamless data exchange across systems. Simplified and scalable master data management: Master data was configured in IBP to reflect the complexity of our operations.Compared to APO, setup and maintenance were significantly faster and more intuitive. particularly for subcontracting scenario s, whereplanning for both component materials and finished goods is now streamlined. Flexible time-bucket planning: Planning is executed in daily buckets, with rules allowing users to easily aggregate data to weekly ormonthly views. The ability to switch quickly between time buckets and units of measure adds valuable agility to day -to-day planningtasks. Enhanced business insight: The use of Analytic Stories within IBP enables teams to visualise and interact with real-time data. Thissupports faster, data-driven decision-making across the business. Robust data integration infrastructure: Both master and transactional data were successfully integrated using SAP RTI and SAP’smiddleware tool, CPIDS, ensuring consistency and reliability across planning layers.