Procurement at Amerada Hess with SAP EBP
Order It, Receive It, Use It
The goal: one system, one procurement process across the
globe. Amerada Hess began implementing SAP Enterprise Buyer as a
fast project at its European operations base in Aberdeen,
Scotland. After only 13 months, the company has a streamlined
process to support the large number of services ordered
internally throughout the organization.
Extracting oil and gas from the ocean floor is a complex
process. For almost three quarters of a century, Amerada Hess
Corporation has been extracting crude oil and gas and producing
and selling refined petroleum products. Each Amerada Hess
facility whether extracting oil in the North Sea or storing
output in remote areas of the United States relies on a variety
of services and goods to be procured. These are ordered by a
diverse group of requisitioners: engineers, geologists,
supervisors, gas plant operators, secretaries, department
managers, and others. They must be able to quickly and
efficiently order services and parts, regardless of their company
role.
Since 65% 75% of the companys expenditures are on services,
the procurement process for services needs to be easy to use.
Procurement at Amerada Hess previously involved two different
systems, one in the United States based on SAP R/3 4.6 and one in
Northwest Europe. Two systems meant two distinct processes for
ordering services. Amerada Hess began searching for a single
procurement system that would meet all their needs, which
included being easily used and accepted by employees, some of
whom did not deal with IT and/or procurement systems all day. It
was also crucial that the electronic procurement system be
integrated into their SAP backend, allowing Amerada Hess to
capture data consistently. A third important requirement: The
software must deal with the widely varied services they needed to
support, such as pipe rethreading, short-term contract labor, and
fabrication of specialized equipment.
After evaluating different products on the market, they went
with SAP Enterprise Buyer (SAP EBP). We wanted something easy to
use, and SAP EBP fitted the bill, Chris Starcke, procurement team
lead, recalls. The Shop with Limit functionality also fits well
with their specific oil and gas needs for services, many of which
are very technical, and only assumptions about duration and costs
are known at the time the service is requested. Another important
factor: SAP EBP is Web-based, with a familiar look and feel to
most users.
Focused project scope
To keep the scope tight and reduce
project time, the company focused on staying within its firewall
in the companys European operation, based in Aberdeen, Scotland.
Reasons for the limited scope included reduced time available for
the project and the fact that the e-commerce market is not real
mature in the areas where we do a great deal of business,
primarily services, says Starcke. Keeping the project within the
firewall meant they could refine processes internally and fully
train employees before they extend their procurement process to
suppliers with online catalogs, portals, and the like.
They decided to implement SAP EBP in the Northwest Europe
business first because the IT and business areas together
recognized that that region was already a close fit with existing
processses, just not the tools. The ultimate goal, to be realized
over the next year, is a singular set of sound processes and one
global system infrastructure operating from one location,
Houston, Texas, United States. Our head of procurement is a
strong believer in having a consistent procurement process and
set of tools across the board, Starcke says. Interestingly
enough, Starckes team handled much of the implementation
themselves. Before the installation got underway, though, the
company contracted with SAP UK for consulting services as a part
of its Package Service. Two senior consultants met with the
project team to review the scope of the project, discuss the
business case, economics, and other details. The SAP consultants
also installed SAPs Best Practices model with a sample catalog.
Starcke and his team are happy with the knowledge and
professionalism of the consultants. They even called one of them
back on an ad-hoc basis throughout the project and at the end of
the project to ensure that the implementation met Amerada Hesss
needs. Its worked out in our favor that we used SAP as our first
call, Starcke says.
Start to finish in 13 month
After the planning phase,
Starcke and his team set out to implement a ready system in a
relatively short timeframe. After only 13 months, Amerada Hess
went live with SAP EBP 3.0. Fast does not always mean perfect,
and there were some bumps along the way. Starcke recognizes that
the product is relatively new, so he was not surprised when they
ran into challenges. One of the first was untangling which
business processes in SAP EBP were different from ones Amerada
Hess had in place. It helped that the SAP EBP process for
requisition was close to what they previously did in the United
Kingdom.
Starckes team modified some processes to match the software.
One example is the approval process. Here, the modification
allowed them to bring in our requisition, order, and receipt
process for services to a much higher degree of visibility. They
now know about services ordered much earlier, not just when the
invoice appears in the office, as was previously often the case.
Starcke is now focusing on modifying processes for Amerada Hess
Exploration & Production (E&P) in the United States, as
the next phase of SAP EBP gets underway.
Because SAP EBP is a very wide component, as Starcke describes
it, the company needed to allocate more resources than they had
anticipated. They had originally looked at the implementation as
adding another SAP R/3 component, but with SAP EBP they were
treading new ground a Web-based application. Another challenge
was building the system almost from scratch several times; first,
when they upgraded from version 2.0 to version 3.0, then building
a separate and secure training system and a test system. Starcke
has talked to SAP about this being so time-consuming and knows it
will be improved. Dialog has already started and we are mapping
out our options right now, he says.
Two major work-intensive parts of the implementation were
designing and implementing workflow and catalog content.
Electronic workflow with-in a Web-based application was
some-thing new for the project team, but they handled the
configuration and activation itself, as they did for the crucial
selection of catalog content and programming of BADIs (user
exits).
Selection of catalog content included deciding where and how
to replicate material masters, service masters, and so on, into
the Requisite Catalog in SAP EBP. Fortunately, in Europe, the
company already had a robust catalog content and system in place
prior to implementation. This was a tricky design process
involving a triangle of interfaces between the SAP R/3 system,
SAP EBP, and the Requisite Catalog. They solved these issues by
writing an ABAP program to extract data from SAP R/3. Staying
within the firewall meant that this extract came only from their
materials masters, service masters,and contract master data.
Still, it was an extract of 10,000 masters from a total of
100,000-150,000. The tricky part for us was to make sure we got
the right 10,000, says Starcke. Once the data was extracted to a
file, they used eMerge which is integrated in SAP EBP to read the
Microsoft Excel or text files, schedule the import, and insert
the data. This process will be modified to integrate external
suppliers in subsequent phases.
Throughout the project, the team was thinking about how SAP
EBP would be used in other units. This included ensuring that
employees were well-versed in the new software and comfortable
using it. As Starcke says, Technically, you can put in a system
pretty easily, but its the cultural and philosophy changes that
are most important. That philosophy has paid off: SAP EBP is now
very high profile in the organization and users are more
comfortable using the software. We have experienced a much larger
audience of users wanting SAP EBP than anticipated. It has
actually caused us to address adding licenses, Starcke declares.
Requests for SAP EBP are now coming from all parts of the
organization. EBP is running pretty smoothly, and we are anxious
to get to the next release, 3.5, Starcke emphasizes. SAP EBP
provides one system, one process for procurement that they can
roll out to other locations as needed. Since each areas specific
catalog will reflect its distinct services, this extensive range
of data can change daily. To ensure success, a central EBP
administrator will be in charge of upkeep of the system. To
further streamline procurement, they have established the U.S.
dollar as the system-standard currency however, users are able to
see and deal with their local currency when they interact with
the EBP system. Starcke is now working on a roll out of SAP EBP
to the United States, where they recently rolled out Production
Revenue Accounting, a component of SAP Oil & Gas. All in
all, Amerada Hess has doubled the size of our use of SAP in
Exploration and Production in the last year and a half.
AMERADA HESS
Amerada Hess is an integrated oil and gas
company of almost 11,000 employees engaged in the worldwide
exploration for and production of crude oil and natural gas.
Amerada Hess also engages in refining and marketing refined
petroleum products, natural gas, and electricity in the United
States. The company explores millions of acres both on-shore and
offshore and has thousands of wells producing oil and natural
gas. Amerada Hess produces crude oil and/or natural gas in the
United States, the United Kingdom, Norwegian and Danish sectors
of the North Sea, Equatorial Guinea, Gabon, Algeria, Azerbaijan,
Thailand, Malaysia, Indonesia, and Colombia. For 2001, the
company posted revenues of U.S $13.4 billion. www.hess.com
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