SAP Condition-Based Maintenance Rapid-Deployment Solution

Learn about the SAP Condition-Based Maintenance rapid-deployment solution, which enables your organization to perform maintenance only when necessary by arming maintenance teams with sophisticated intelligence, easy-to-use asset health dashboards.

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    • The SAP Condition-Based Maintenance rapid-deployment solution is an end-to-end solution for maintaining your mission-critical assets.
    • It lets you monitor equipment in real time to automate and optimize your maintenance processes.
    • And as a rapid-deployment solution, it enables you to achieve condition-based maintenance quickly and affordably—for a fixed price and in as little as seven weeks.
    • The SAP Condition-Based Maintenance rapid-deployment solution provides real-time integration with SAP ERP, SAP Manufacturing Integration and Intelligence, and shop-floor systems.
    • You have the tools you need to gather data generated by your equipment during operation. And effectively stay on top of equipment maintenance—as soon as you need to, and only when you need to.
    • Intuitive, data-driven dashboards provide traffic-light alerts that let you immediately visualize assets in declining or critical condition.
    • The software applies predefined rules to detect when operating parameters exceed defined thresholds. It then automatically triggers maintenance processes in SAP Enterprise Asset Management.
    • The SAP Condition-Based Maintenance rapid-deployment solution leverages SAP MII to integrate with shop-floor solutions such as SCADA and Historian systems.
    • SAP MII provides enterprise context to shop-floor data so that readings around pressure, temperature, and vibration are tied to equipment and asset definitions in SAP EAM.
    • It then applies rules to trigger alerts and maintenance notifications in SAP ERP through a native interface. This automated process prompts equipment maintenance only when it's necessary.
    • What's more, the solution displays real-time asset data in SAP BusinessObjects Dashboards. So you never miss critical indicators of equipment health.
    • Alternatively, maintenance staff can inspect equipment and enter results manually.
    • The solution then applies its predefined rules to identify when operating parameters have exceeded thresholds to trigger maintenance notifications.
    • You can easily customize the rules to match your operating conditions.
    • Maintenance staff responding to an exception can then use SAP 3D Visual Enterprise applications to gain sophisticated views of equipment before beginning maintenance.
    • Best-run businesses around the world are leveraging the SAP Condition-Based Maintenance rapid-deployment solution to improve their maintenance processes.
    • As an example, let's say a maintenance worker is conducting inspections for filling stations at a plant. He enters measurement readings in his mobile device.
    • The readings are transmitted to the solution as input to determine asset status. Next, the maintenance manager receives an email notification.
    • He logs into the solution to view high-priority asset alerts. He notices an alert for two filling stations, so he contacts the filling-station supervisors to investigate.
    • The first supervisor views his asset health history dashboard. The search feature lets him quickly home in on the problem asset. He sees that the root cause is the inlet pressure level.
    • The solution automatically triggered a maintenance request, but no one issued a work order. He contacts the maintenance planner to address the problem and avoid costly downtime.
    • After receiving a work order, a maintenance worker reviews the pump in SAP 3D Visual Enterprise before starting the repair.
    • Meanwhile, the second supervisor views his own asset health history dashboard.
    • A multi-variable chart lets him visualize the pressure, temperature, and flow rate in one view, allowing him to see the situation in context.
    • The pressure is higher than usual, but temperature and flow rate are normal. He can see that the high pressure is only temporary and doesn't indicate a problem.
    • The SAP Condition-Based Maintenance rapid-deployment solution delivers an end-to-end solution for condition-based maintenance—for a fixed price and in as little as seven weeks.
    • You have the tools you need to optimize your maintenance processes. Reduce risk for crucial assets. And ensure that your mission-critical equipment is contributing to your business success.
    • The best-run businesses run SAP.
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